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API API-510 Exam Syllabus Topics:
| Section | Weight | Objectives |
|---|---|---|
| Repairs, Alterations, Rerating, and Mechanical Integrity | 16% | - Repair vs alteration definitions and procedures - Authorization and responsibility for work - Documentation and post-work verification - Pressure relieving devices and overpressure protection - Rerating, reclassification, and nameplate updates |
| Fitness-for-Service, RBI, and Pressure Testing | 12% | - Acceptance criteria and post-test evaluation - Risk-based inspection (RBI) principles and application - Hydrostatic, pneumatic, and leak testing rules - API 579/ASME FFS-1 screening and assessment |
| Damage Mechanisms and Corrosion Assessment | 22% | - Corrosion under insulation (CUI) and environmental degradation - Cracking mechanisms (environmental, fatigue, creep) - Damage assessment and prioritization - High-temperature damage and material degradation - Internal, external, and localized corrosion |
| Inspection Scope, Planning, and Data Evaluation | 28% | - Inspection interval determination and extension rules - Remaining life and corrosion rate calculations - Records review and baseline data collection - TML/CML selection and measurement planning - Inspection methods and technique selection - Code scope, jurisdiction, and regulatory requirements |
| Design, Materials, and Fabrication Rules | 22% | - Positive material identification (PMI) and traceability - MAWP, thickness, and joint efficiency calculations - Material selection, properties, and toughness requirements - ASME Section VIII, V, IX application - Welding, qualification, and PWHT requirements - Flanges, bolting, gaskets, and special components |
API Pressure Vessel Inspector Sample Questions:
1. Discuss how ongoing global regulatory changes impact the implementation of API-510 standards.
2. Discuss the strategies for implementing API-510 standards in a multinational corporation with diverse operational environments.
3. Discuss the role of API-510 in disaster recovery planning for facilities with pressure vessels.
4. The inspection interval between internal or on-stream inspection shall not exceed which of the following?
A) One half the estimated remaining life or 10 years whichever is greater
B) One half the estimated remaining life or 10 years whichever is less
C) One half the estimated remaining life or 15 years whichever is greater
D) One half the estimated remaining life or 15 years whichever is less
5. Describe the process for re-certifying a pressure vessel that has been out of service for an extended period according to API-510.
Solutions:
| Question # 1 Answer: Only visible for members | Question # 2 Answer: Only visible for members | Question # 3 Answer: Only visible for members | Question # 4 Answer: B | Question # 5 Answer: Only visible for members |
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